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Case Studies

Case Studies

Projects we have delivered across prototyping, moulding and manufacturing in the UK.

Automotive · Case StudyBlow- and injection-moulded parts for the Ricardo hydrogen Toyota Hilux
Mar 20244 min read

Gemini supports Ricardo to deliver a prototype hydrogen fuel cell electric-powered Toyota Hilux

How we engineered non-conventional cooling pipes for ten prototype hydrogen vehicles, in a six-week turnaround.

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Medical · ManufacturingRed Dot-winning 2K baby bottle teat moulded in PBT and LSR
Jul 20235 min read

A Red Dot-winning baby bottle, two materials, one teat

A complex 2K teat in PBT and LSR, fully food-compliant, certified, and honoured with a Red Dot Product Design award.

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Assistive · PrototypingHDPE wheelchair bowls tyres made by Gemini for Bush Hill Bowls
Jul 20233 min read

Empowering independence with the “Bowls Royce”

A pair of HDPE “Bowls Royce” tyres, cut from sheet, plastic-welded, and approved by the bowling authorities.

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Packaging · PrototypingCNC tooling for packaging prototypes
Jun 20234 min read

The sweet smell of success, fifteen years of packaging innovation

Real-time, hands-on prototyping that gives a genuine head start before engaging production suppliers.

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Packaging · PrototypingGemini manufacturing facility floor
Jul 20234 min read

Cleaning up in prototyping

Good-quality sample plastic parts at an affordable price and quick turnaround, with total confidentiality for brand owners.

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Start-up · PrototypingBoot Buddy boot-cleaning product developed with Gemini
Jul 20233 min read

Supporting the next generation of entrepreneurs

Turning an early-stage product team's objectives into parts, becoming, in their words, an extension of the team.

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