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Gemini's JWELL blow moulding machine
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Plastic Bottle
Manufacturer, UK

Gemini is a UK plastic bottle manufacturer, producing custom bottles in our own Buckinghamshire facilities. Bottles are blow moulded from your own tool, with tooling, moulding and finishing on one site so a part goes from tool to finished bottle without leaving Gemini.

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ISO 9001 Certified·4.7 on Google

Why Gemini

Why Gemini for plastic bottle manufacturing?

01 / Why Gemini

EBM and ISBM under one roof

We run both extrusion blow moulding and injection stretch blow moulding in house, so the process is matched to the bottle.

Tooling made on site

Bottle tools are designed and cut in our own toolroom.

Multi-layer capability

We can produce multi-layered components.

Made in the UK

Moulded in our own Buckinghamshire facilities, not routed offshore.

Nothing subcontracted

Tooling, moulding, finishing and assembly all handled in one place.

Free tool maintenance and replacement

For as long as you manufacture with us, we'll maintain and replace your mould tool for free.

Custom vs Stock

A bottle that fits your product.

A stock bottle asks you to fit your product to someone else's shape. A custom bottle is made from your own tool, so the form, neck finish and detail are yours.

02 / Custom

Made from your tool

Custom bottles are blow moulded from a dedicated tool, so the shape and neck finish are made to your design.

Tool to finished part

Tooling, moulding and finishing happen on one site, so the bottle is made and finished without leaving Gemini.

Blow moulding in-house

The producing process is our own. Read more on the blow moulding service page.

In Detail

Bottle manufacturing, in the specifics.

03 / Specifics

Bottle sizes

From micro parts up to 50 litres.

Materials

PET, HDPE, LDPE, PP, PVC, PETG.

Our blow moulding plant

Kautex KB 25 (2.5 litre), Hayssen ECO 1000 (2 litre), Uniloy Comec (2 litre), Battenfeld Coex (1 litre), GDK 251 (200ml), JWELL JWZ-BM50 (50 litre), plus ISBM heater tunnel and ISBM blow moulder.

Tell us about your bottle
Get Started

Three steps to your free quote.

From first enquiry to final batch, you deal with one accountable UK team. Here's how it works.

01

Send us your enquiry

Share your drawings, specifications, or simply an idea, whatever stage you're at.

02

We'll respond within 24 hours

Our team reviews your requirements and comes straight back with any questions.

03

Receive your free quote

Clear pricing and realistic lead times, with no obligation to proceed.

Proof

A supplier you can stand behind.

04 / Proof

26+ years

Manufacturing precision plastics in the UK.

ISO 9001

Certified quality management.

JOSCAR

Registered on the aerospace and defence supplier register.

4.7★ Google

From customer reviews.

Trusted by

Teams that manufacture with Gemini.

Industries

Industries we make bottles for.

05 / Industries

Food and beverage

Bottles for drinks and food products.

Household and cleaning products

Bottles for household and cleaning ranges.

Cosmetics and personal care

Bottles for cosmetics and personal care lines.

Pharmaceutical

Bottles for pharmaceutical and healthcare products.

Industrial and chemical

Bottles for industrial and chemical contents.

Get started

FAQ

Plastic bottle manufacturing, answered.

06 / FAQ
Are you a UK plastic bottle manufacturer?

Yes. Gemini Manufacturing is a UK precision plastics contract manufacturer based in Worminghall, Buckinghamshire. Bottles are blow moulded in our own facilities, with tooling, moulding and finishing on one site and nothing subcontracted.

Can you manufacture custom plastic bottles?

Yes. Custom bottles are blow moulded from your own tool, designed and cut in our own toolroom, so the bottle is made to your design rather than picked from a stock range. We run both extrusion blow moulding and injection stretch blow moulding in house.

What bottle sizes and materials do you offer?

Bottles are produced from micro parts up to 50 litres. Not sure which material suits your bottle? Send us your part details for a free quote.

How do I get a quote for bottle manufacturing?

Send us your part details for a free quote. Bottle tools are designed and cut in our own toolroom, and the part goes from tool through to finished bottle on one UK site.

Get a free quote