GeminiManufacturing · Prototyping01844 339857

Low Volume
Injection Moulding

While many manufacturers treat low-volume injection moulding clients as an afterthought, at Gemini low volume is our core business. Our UK facilities are set up specifically to take your part into initial production and beyond, scaling with you as needed.

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ISO 9001 Certified·4.7 on Google

Why Gemini

Why Gemini for short run injection moulding?

01 / Why Gemini

Set up for low-volume

Our UK facilities are tailored to suit low-volume, niche manufacturing.

Complex parts welcome

We excel in injection moulding complex parts in low volumes suited for niche applications.

We scale with you, never past you

From initial prototypes to full production runs, you're always a priority regardless of volume needs.

Free tool maintenance and replacement

For as long as you manufacture with us, we'll maintain and replace your mould tool for free.

Made in the UK

Moulded in our own Buckinghamshire facilities, not routed offshore for a small run.

Nothing subcontracted

Tooling, moulding, finishing and assembly all handled in one place, so a small batch does not get lost between suppliers.

Discuss Your Run

In Detail

Low volume, in the specifics.

02 / Specifics

Run sizes

Starting from as few as 5 parts, with repeat runs in the hundreds and thousands.

Materials

ABS, Acetal (POM), Acrylic (PMMA), HDPE, Nylon (PA), Polycarbonate (PC), Polyethylene (PE), Polypropylene (PP). We also have experience moulding a range of specialist and high-performance materials for complex, high-end applications.

Our injection moulding plant

Arburg 50T, Arburg 70T, Arburg 150T, Demag 150T, Demag 280T, BOY LSR machine, ISBM heater tunnel, ISBM blow moulder.

Get Started

Three steps to your free quote.

From first enquiry to final batch, you deal with one accountable UK team. Here's how it works.

01

Send us your enquiry

Share your drawings, specifications, or simply an idea, whatever stage you're at.

02

We'll respond within 24 hours

Our team reviews your requirements and comes straight back with any questions.

03

Receive your free quote

Clear pricing and realistic lead times, with no obligation to proceed.

Proof

A supplier you can stand behind.

03 / Proof

26+ years

Manufacturing precision plastics in the UK.

ISO 9001

Certified quality management.

JOSCAR

Registered on the aerospace and defence supplier register.

4.7★ Google

From customer reviews.

Trusted by

Teams that manufacture with Gemini.

Industries

Industries that suit low volume.

This work comes from sectors that manufacture high-value components in low numbers.

04 / Industries

Niche vehicle

Specialist and autonomous vehicle programmes built in low numbers.

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Medical devices

Device components where quality and traceability matter more than headline volume.

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Industrial applications

Functional parts for equipment built in small batches.

Oil and gas

Hard-wearing components for demanding environments, in low quantities.

Defence

Low-volume, high-value parts with the accountability the sector expects.

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Aerospace

Precision parts produced in the small numbers this sector runs.

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FAQ

Low volume injection moulding, answered.

05 / FAQ
Do you take on low volume injection moulding?

Yes. Low-to-medium volume, high-value work is core business at Gemini, not an afterthought squeezed between larger contracts. We regularly take on the small runs that suppliers chasing bigger volumes deprioritise or turn away.

What is the minimum run size for a small batch?

It depends on your part, material and tooling approach. Send us your part details for a free quote.

Can you do short run injection moulding in the UK?

Yes. Every stage runs in our own UK facilities in Buckinghamshire, with tooling, moulding, finishing and assembly on one site and nothing subcontracted.

What lead times should I expect for a low volume run?

Lead times depend on the tooling route and the part. Send us your part details for a free quote.